Spicer Drive Axles Application Guidelines Manual de usuario

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Indice de contenidos

Pagina 1 - Application Guidelines

Spicer® Drive Axles Application GuidelinesAXAG-0200 June 2009

Pagina 2 - Table of Contents

AXAG-0200 June 2009 10Construction/Agricul-AxleModelMax.GAWR (lb)Max.SLR (in)Engine Max

Pagina 3 - Table of Contents (cont’d)

AXAG-0200 June 2009 100GlossaryMultiplexing - A means of sending discreet electricalsig

Pagina 4

AXAG-0200 June 2009 101GlossaryPneumatic Timing Balance - Achieved when individualair c

Pagina 5 - Changes to Guidelines

AXAG-0200 June 2009 102GlossaryRoll-Off Containers - Detachable open containersgenerall

Pagina 6 - City Delivery

AXAG-0200 June 2009 103GlossarySpline - Series of parallel keys cut along the driveshaf

Pagina 7

AXAG-0200 June 2009 104GlossaryThermal Balance - Is achieved when all brakes areoperati

Pagina 8

AXAG-0200 June 2009 105GlossaryTrailing Arm Suspension - A suspension with a total oftw

Pagina 9 - Construction/Agriculture

AXAG-0200 June 2009 106GlossaryZerk Grease Fittings - Lubrication fitting used for pres

Pagina 10 - Single Axles

AXAG-0200 June 2009 107Revisions1) Cover Page - Changed date on this and all pages to

Pagina 11 - Tridem Axles

AXAG-0200 June 2009 108Revisions (cont’d)13) Heavy Haul (page 16)• Changed ‘See Page 81

Pagina 12 - Important Notes

AXAG-0200 June 2009 109Revisions (cont’d)23) Motorhome (page 31)• Changed ‘See Page 81’

Pagina 13 - Fire Service

AXAG-0200 June 2009 11Construction/Agricul-1. Suspension restrictions may exist with th

Pagina 14

AXAG-0200 June 2009 110Revisions (cont’d)33) 15,500 lb. Housing Structural Ratings (pag

Pagina 15

AXAG-0200 June 2009 111Revisions (cont’d)40) 26,000 lb. Housing Structural Ratings (pag

Pagina 16 - Heavy Haul

AXAG-0200 June 2009 112Revisions (cont’d)47) 50,000 lb. Housing Structural Ratings (pag

Pagina 17

For spec‘ing or service assistance, call 1.800.621.8084 or visit our website at www.spicerparts.com Dana Commercial Vehicle Products Group3939 Techno

Pagina 18

AXAG-0200 June 2009 12Construction/Agriculture - Additional Important InformationImport

Pagina 19 - Intercity Coach

AXAG-0200 June 2009 13Fire ServiceVocational Descriptionn Vehicles used to transport pe

Pagina 20

AXAG-0200 June 2009 14Fire ServiceAxleModelMax.GAWR (lb)Max.SLR (in)Engine Max. Gross W

Pagina 21

AXAG-0200 June 2009 15Fire Service - Additional Important InformationImportant Notes1.

Pagina 22 - Linehaul

AXAG-0200 June 2009 16Heavy HaulVocational Descriptionn Movement of heavy equipment or

Pagina 23

AXAG-0200 June 2009 17Heavy Haul1. Allowable tridem gross axle weight rating (GAWR) var

Pagina 24

AXAG-0200 June 2009 18Heavy Haul - Additional Important InformationImportant Notes1. Th

Pagina 25 - Service Definitions

AXAG-0200 June 2009 19Intercity CoachVocational Descriptionn Transportation of people a

Pagina 26

AXAG-0200 June 2009 2Table of ContentsImportant Information about These Guidelines ...

Pagina 27

AXAG-0200 June 2009 20Intercity CoachAxleModelMax.GAWR (lb)Max.SLR (in)Engine Max. Gros

Pagina 28 - Typical Vehicle Types

AXAG-0200 June 2009 21Intercity Coach - Additional Important Informa-tionImportant Note

Pagina 29

AXAG-0200 June 2009 22LinehaulVocational Descriptionn Long distance transport of variou

Pagina 30

AXAG-0200 June 2009 23Linehaul1. When engines with multiple torque outputs are specifie

Pagina 31 - Motorhome

AXAG-0200 June 2009 24Linehaul - Additional Important InformationImportant Notes1. The

Pagina 32

AXAG-0200 June 2009 25LoggingVocational Descriptionn Movement of logs, chips and pulp b

Pagina 33

AXAG-0200 June 2009 26Logging1. Allowable tridem gross axle weight rating (GAWR) varies

Pagina 34 - Oil Field

AXAG-0200 June 2009 27Logging - Additional Important InformationImportant Notes1. The f

Pagina 35

AXAG-0200 June 2009 28MiningVocational Descriptionn Movement of rock, ore, gravel and m

Pagina 36

AXAG-0200 June 2009 29Mining1. Allowable tridem gross axle weight rating (GAWR) varies

Pagina 37

AXAG-0200 June 2009 3Table of Contents (cont’d)13,500 lb. Housing Structural Ratings...

Pagina 38

AXAG-0200 June 2009 30Mining - Additional Important InformationImportant Notes1. The fo

Pagina 39 - Tandem Axles (cont’d)

AXAG-0200 June 2009 31MotorhomeVocational Descriptionn Vehicles generally used for non-

Pagina 40

AXAG-0200 June 2009 32MotorhomeAxleModelMax.GAWR (lb)Max.SLR (in)Engine Max. Gross Weig

Pagina 41 - (see table of contents)

AXAG-0200 June 2009 33Motorhome - Additional Important InformationImportant Notes1. The

Pagina 42

AXAG-0200 June 2009 34Oil FieldVocational Descriptionn Movement of production related p

Pagina 43

AXAG-0200 June 2009 35Oil Field1. Suspension restrictions may exist with the D46-170. P

Pagina 44 - School Bus

AXAG-0200 June 2009 36Oil Field - Additional Important InformationImportant Notes1. The

Pagina 45

AXAG-0200 June 2009 37RefuseVocational Descriptionn 4x2 and 6x4 straight trucks, genera

Pagina 46

AXAG-0200 June 2009 38RefuseAxleModelMax.GAWR (lb)Max.SLR (in)Engine Max Gross Weight (

Pagina 47 - (See Note 3)

AXAG-0200 June 2009 39Refuse1. The 21060S, 21065T, 21065P, 22060S, 22065T, and 22065P a

Pagina 48 - (See Note 4)

AXAG-0200 June 2009 4Table of Contents (cont’d)Spindle Nut Systems ...

Pagina 49

AXAG-0200 June 2009 40Refuse - Additional Important InformationImportant Notes1. The fo

Pagina 50

AXAG-0200 June 2009 41RescueVocational Descriptionn Specialized all wheel drive vehicle

Pagina 51

AXAG-0200 June 2009 42RescueAxleModelMax.GAWR (lb)Max.SLR (in)Engine Max. Gross Weight

Pagina 52 - (See Note 5)

AXAG-0200 June 2009 43Rescue - Additional Important InformationImportant Notes1. The fo

Pagina 53 - Housing Dimensions

AXAG-0200 June 2009 44School BusVocational Descriptionn Transporting students to and fr

Pagina 54

AXAG-0200 June 2009 45School BusAxleModelMax.GAWR (lb)Max.SLR (in)Engine Max. Gross Wei

Pagina 55

AXAG-0200 June 2009 46School Bus - Additional Important InformationImportant Notes1. Th

Pagina 56

AXAG-0200 June 2009 4713,500 lb. Housing Structural RatingsHousing Dimensions (Standard

Pagina 57

AXAG-0200 June 2009 4815,500 lb. Housing Structural RatingsHousing Dimensions (Standard

Pagina 58

AXAG-0200 June 2009 4917,000 lb. Housing Structural RatingsHousing Dimensions (Standard

Pagina 59

AXAG-0200 June 2009 5Important Information about These GuidelinesPurposeThe purpose of

Pagina 60

AXAG-0200 June 2009 5019,000 lb. Housing Structural RatingsHousing Dimensions (Standard

Pagina 61

AXAG-0200 June 2009 5121,000 lb. Housing Structural RatingsHousing Dimensions (Standard

Pagina 62

AXAG-0200 June 2009 5222,000 lb. Housing Structural RatingsHousing Dimensions (Standard

Pagina 63

AXAG-0200 June 2009 5323,000 lb. Housing Structural RatingsHousing Dimensions Drive Axl

Pagina 64

AXAG-0200 June 2009 5425,000 lb. Housing Structural RatingsHousing Dimensions Drive Axl

Pagina 65

AXAG-0200 June 2009 5526,000 lb. Housing Structural RatingsHousing Dimensions Drive Axl

Pagina 66

AXAG-0200 June 2009 5630,000 lb. Housing Structural Ratings Housing Dimensions Drive Ax

Pagina 67

AXAG-0200 June 2009 5734,000 lb. Housing Structural RatingsHousing Dimensions (Standard

Pagina 68 - Tridem Structural Ratings

AXAG-0200 June 2009 5835,000 lb. Housing Structural RatingsHousing Dimensions Drive Axl

Pagina 69 - Dana T78-190P, T78-590P

AXAG-0200 June 2009 5940,000 lb. Housing Structural RatingsHousing Dimensions Drive Axl

Pagina 70

AXAG-0200 June 2009 6City DeliveryVocational Descriptionn Pickup and delivery service w

Pagina 71

AXAG-0200 June 2009 6040,000 lb. Housing Structural Ratings (cont’d)Gross Axle Ratings

Pagina 72 - Drive Axle Head Assembly

AXAG-0200 June 2009 6144,000 lb. Housing Structural RatingsHousing Dimensions Drive Axl

Pagina 73 - Parts Identification

AXAG-0200 June 2009 6246,000 lb. Housing Structural RatingsHousing Dimensions Drive Axl

Pagina 74 - Nomenclature-General

AXAG-0200 June 2009 6346,000 lb. Housing Structural Ratings (cont’d)Gross Axle Ratings

Pagina 75

AXAG-0200 June 2009 6450,000 lb. Housing Structural RatingsHousing DimensionsDrive Axle

Pagina 76

AXAG-0200 June 2009 6552,000 lb. Housing Structural RatingsHousing Dimensions Drive Axl

Pagina 77

AXAG-0200 June 2009 6660,000 lb. Housing Structural RatingsHousing Dimensions (Standard

Pagina 78

AXAG-0200 June 2009 6770,000 lb. Housing Structural RatingsHousing Dimensions Drive Axl

Pagina 79 - Spindle Nut Systems

AXAG-0200 June 2009 68Tridem Structural RatingsHousing Dimensions Drive Axle ModelHousi

Pagina 80 - Axle Shaft Flange to Hub

AXAG-0200 June 2009 69Tridem Structural Ratings (cont’d)Dana T60-174Ratio GAWR Rating7

Pagina 81 - Power Divider Operation

AXAG-0200 June 2009 7City Delivery1. Suspension restrictions may exist with the DS404-(

Pagina 82

AXAG-0200 June 2009 70Spicer® Drive Axle Model IdentificationNote: All options are not

Pagina 83 - Wheel Differential Lock

AXAG-0200 June 2009 71Spicer® Drive Axle Model Identification (Cont’d)Note: All options

Pagina 84

AXAG-0200 June 2009 72Spicer® Drive Axle IdentificationDrive Axle Head Assembly1 - Coun

Pagina 85 - Dual Range Tandem Drive Axles

AXAG-0200 June 2009 73Spicer® Drive Axle IdentificationParts Identification Ring Gear a

Pagina 86 - Description and Operation

AXAG-0200 June 2009 74Nomenclature-GeneralTandem Axle Assembly1 - Carrier fasteners2 -

Pagina 87 - Track, SLR, SMC

AXAG-0200 June 2009 75Nomenclature-GeneralHousing and Output Shaft Assembly1 - Output s

Pagina 88 - OFFSET WHEELS

AXAG-0200 June 2009 76Nomenclature-GeneralForward Axle Pinion Assembly (Tandem Axle)1 -

Pagina 89 - Ratings Charts

AXAG-0200 June 2009 77Nomenclature-GeneralWheel Differential1 - Threaded bearing adjust

Pagina 90 - Ratings Charts (Cont’d)

AXAG-0200 June 2009 78Nomenclature-GeneralPower Divider1 - Output shaft nut2 - Output y

Pagina 91

AXAG-0200 June 2009 79Spindle Nut SystemsThree-piece Dowel-type Lock Washer System1 - I

Pagina 92

AXAG-0200 June 2009 8City Delivery - Additional Important InformationImportant Notes1.

Pagina 93

AXAG-0200 June 2009 80Axle Shaft Flange to HubWith tapered holes in axle shaft flangeWi

Pagina 94

AXAG-0200 June 2009 81Power Divider OperationPower Flow and Torque DistributionIn opera

Pagina 95

AXAG-0200 June 2009 82Power Divider OperationPower Flow and Torque Distribution (Cont’d

Pagina 96

AXAG-0200 June 2009 83Wheel Differential LockThe Dana Wheel Differential Lock is a opti

Pagina 97

AXAG-0200 June 2009 84Wheel Differential Lock (Cont’d)Differential Lock EngagedAir pres

Pagina 98

AXAG-0200 June 2009 85Dual Range Tandem Drive AxlesDescription and OperationTwo-Speed,

Pagina 99

AXAG-0200 June 2009 86Planetary Double Reduction AxlesDescription and OperationThe plan

Pagina 100 - Glossary

AXAG-0200 June 2009 87Track, SLR, SMCSMCTRACKDUAL TIRESSLRSMCSLRTRACKSINGLE TIRETRACK –

Pagina 101

AXAG-0200 June 2009 88Super Single Tires / Offset WheelsOFFSET WHEELSZero offset wheelo

Pagina 102

AXAG-0200 June 2009 89Ratings ChartsD404-(P), DST40-(P)21.1 in. Max. Tire SLR; 35.8 in.

Pagina 103

AXAG-0200 June 2009 9Construction/AgricultureVocational Descriptionn Movement of materi

Pagina 104

AXAG-0200 June 2009 90D451-P21.1 in. Max. Tire SLR; 35.8 in. Min. Spring Mounting Cente

Pagina 105

AXAG-0200 June 2009 91GlossaryABA (Automatic Brake Adjuster) - Also called anAutomatic

Pagina 106

AXAG-0200 June 2009 92GlossaryAL Factor - A mathematical expression of the brakeadjuste

Pagina 107 - Revisions

AXAG-0200 June 2009 93GlossaryBlue Drum - Brake drum with friction surface turned bluef

Pagina 108 - Revisions (cont’d)

AXAG-0200 June 2009 94GlossaryCamber, Positive - Top of the wheel tilts outward.Cam Rol

Pagina 109

AXAG-0200 June 2009 95GlossaryCompanion Flange - Drive shaft side of the joint thatconn

Pagina 110

AXAG-0200 June 2009 96GlossaryDrain Valve - Used to drain oil and water from airreservo

Pagina 111

AXAG-0200 June 2009 97GlossaryEBS - The abbreviation for Electronic Braking System, orb

Pagina 112

AXAG-0200 June 2009 98GlossaryGAWR (Gross Axle Weight Rating) - The total weightcapacit

Pagina 113 - AXAG-0200 Printed in U.S.A

AXAG-0200 June 2009 99GlossaryInversion Valve - Valve used on trucks to release air fro

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